In the world of industrial band heaters, there are a variety of different types. To choose the right one for your particular situation, you will need to know about their pros and cons. The following is an overview of several different types of industrial band heaters accessible in the marketplace today. Operating any type of heater in an industrial setting requires special precautions because they present fire risks. Before implementing any kind of heater, you should review industry best practices as well as safety considerations specific to your business or facility. Any type of industrial band heater has unique properties that distinguish it from others with similar names and appearances. In order to purchase the right one for your needs, it’s important to understand what makes each individual unit unique. Here is a brief explanation of several common types of industrial band heaters available on the market today:
Cartridge heaters
Cartridge heaters are cylindrical units with a compartment in the center. They are normally used for heating liquids or gasses. They generate heat by burning natural gas or propane and transferring it to the fluid inside the core through a process called convection. Cartridge heaters often have a separate electric element mounted on the outside to control the amount of heat produced from the burner. They are typically used for heating liquids or gasses that are not flammable or combustible.
Mica band heaters
Mica band heaters are long, rectangular units that contain a mica strip. They are often used in industrial settings for drying out materials. Mica is a mineral that generates heat through resistance. So when a current passes through the mica, it generates heat. Mica band heaters are quite efficient, with an average energy cost of $0.06 per hour. They have a high internal resistance that allows the materials being dried to be wet. However, they’re also slow, typically taking 8 to 10 hours to complete the drying process. Mica band heaters are used in industrial settings to dry out materials such as concrete, gypsum wallboard, and sand.
Ceramic band heaters
Ceramic band heaters are long, rectangular units that contain an internal ceramic strip. They are often used in industrial settings for drying out materials. Ceramic band heaters are extremely efficient and can produce a lot of heat, but they are also very expensive. This makes them a poor choice for applications where you’re trying to save money. They also need a consistent, controlled flow of air to function properly. If the blower is not functioning properly or there’s a clog, the unit will shut down. Ceramic band heaters are used in industrial settings to dry out materials such as concrete, gypsum wallboard, and sand.
Rectangular band heaters
Rectangular band heaters are long, rectangular units that contain a strip. They are often used in industrial settings for drying out materials. Like mica band heaters, rectangular band heaters are very efficient, with an average energy cost of $0.06 per hour. They are also very simple to operate, with no moving parts or breakable parts. However, rectangular band heaters do not have the ability to tolerate wet materials. They are only meant for materials that can be dried using air only. This limits their application, but it also reduces the risk of damaging the unit. Rectangular band heaters are used in industrial settings to dry out materials such as concrete, gypsum wallboard, and sand.
Strip heaters
Strip heaters are long, narrow units that contain a strip. They are often used in industrial settings for drying out materials. Similar to rectangular band heaters, strip heaters are very efficient and cost-effective. However, they are also simple to operate and have no moving parts or breakable parts. Staying safe while operating a strip heater is important because the materials being dried will be very hot. Strip heaters are used in industrial settings to dry out materials such as concrete, gypsum wallboard, and sand.
Summary
Each of the industrial band heaters listed above has unique properties that make it suitable for certain industrial applications. If you want to purchase the right heater for your needs, you will want to consider each unit’s advantages and disadvantages.
